Unit I is engineered for precision-driven manufacturing, combining multi-axis machining with advanced production controls. It supports complex geometries, tight tolerances, and ensures tooling, machining, and quality workflows operate in perfect synchronization.
Unit I – Precision Machining & Production Facility
This Unit is a dedicated high-precision hub designed to meet the rigorous demands of modern engineering applications. With a robust combination of advanced CNC and VMC technologies, this unit delivers consistent performance across prototyping, batch production, and critical component manufacturing.
Core Machining Capabilities :
- VMC Machines : High-speed vertical machining centers capable of multi-axis operations, ideal for achieving tight tolerances and complex geometries in aluminium components. These machines deliver superior surface finishes and high throughput for both standard and custom jobs.
- CNC Machines : Automated Computer Numerical Control machines ensure repeatable, high-precision results with minimal manual intervention. Perfectly suited for parts requiring consistent accuracy, complex profiles
Key Manufacturing Capabilities:
Unit II specializes in aluminium casting and thermal treatment, combining oil-fired melting, core making, and surface preparation in one workflow. Precision heat treatment enhances component strength and durability, while shot blasting ensures surface readiness for machining or coating.
Unit II – Aluminium Casting & Heat Treatment Facility
This unit is a dedicated aluminium casting and thermal processing facility designed to ensure metallurgical integrity, dimensional stability, and optimal surface condition. With oil-fired melting furnaces, integrated heat treatment, shot blasting, and core making systems, the unit supports both prototyping and large-scale production of precision castings. Each process is tightly controlled to maintain alloy consistency, structural strength, and casting quality before machining.
Key Equipments:
- Oil-Fired Melting Furnaces : High-efficiency oil-fired furnaces designed for precise alloy melting and temperature stability, ensuring consistent casting quality and optimal metal cleanliness.
- Electrical Heat Treatment Furnaces : Controlled-cycle furnaces for T6 and other heat treatment processes—enhancing mechanical properties such as hardness, ductility, and structural integrity.
- Shot Blasting Machines : Industrial-grade systems that remove oxide layers and surface impurities—delivering a clean, textured finish ideal for machining or coating processes.
- Shell Core Shooter Machine : Automated core shooter for producing accurate, high-density sand cores—supporting tight dimensional tolerances in complex cavity castings.
Key Manufacturing Capabilities:
Unit III combines tilting Gravity Die Casting, heat treatment, and precision machining in a single connected workflow. Powered by Industry 4.0, it enables real-time feedback, reduced lead times, and seamless control from alloy melting to CNC-finished aluminium components.
Unit III – Integrated GDC & Machining Facility (Next-Gen)
This unit is our state-of-the-art facility that merges Gravity Die Casting and precision machining into one streamlined workflow, empowered by Industry 4.0 technologies. Designed for end-to-end traceability, digital monitoring, and smart process control, this unit reduces lead times while elevating consistency, productivity, and data-driven quality assurance.
From molten metal to final machining, the entire process is optimized for real-time feedback and minimal manual intervention, ideal for high-accuracy aluminium components in demanding sectors.
Key Equipments:
- Tilting Gravity Die Casting (GDC) Machines : Servo-controlled tilting GDC unit with Industry 4.0 integration, ensuring directional solidification, metallurgical control, and real-time casting data for process optimization.
- Electrical Heat Treatment Furnaces : Digitally programmable furnace designed for T6 and custom cycles, enhancing strength, relieving stress, and enabling temperature traceability for every batch.
- Electrical Melting Furnaces : Clean, energy-efficient melting system with smart temperature controls, offering alloy consistency, reduced oxidation, and seamless connectivity for process monitoring.
- Shell Core Shooter Machines : Automated core production unit designed for fine-grain, high-density sand cores, supporting tight tolerances and internal complexity in GDC castings.
- VMC Machines : Multi-axis vertical machining center with integrated monitoring, ensuring precision, high surface quality, and production visibility through digital feedback systems.
- CNC Machines : Smart CNC turning machine capable of consistent, repeatable machining, ideal for tight-tolerance operations with real-time status tracking and minimal downtime.
Key Manufacturing Capabilities:
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