Unit I ensures leak-proof integrity, dimensional accuracy, and mechanical strength through advanced testing systems including CMM, helium leak detection, and surface validation — delivering certified quality for every aluminium component.
Unit I – Precision Testing & Inspection Facility
Our Precision Testing and Inspection Facility is dedicated to validating dimensional accuracy, structural strength, and leak proof integrity before any component reaches final dispatch. Built to meet global quality and reliability standards, the unit ensures that every part performs as intended without compromise.
Equipped with advanced measurement and leak detection systems, this facility is engineered for precision validation and compliance across diverse industrial applications.
Key Equipments:
- Helium Leak Detector (Vacuum Chamber) : High sensitivity leak detection system using helium and vacuum technology, ideal for verifying sealing performance under extreme conditions.
- Coordinate Measuring Machine (CMM) : Precision CMM for 3D measurement of complex geometries, ensuring dimensional conformity to CAD models and tight tolerance specifications.
- Universal Testing Machine (UTM) : Mechanical testing system used to evaluate tensile strength, compression, and elongation, critical for structural integrity assessment.
- Hardness Tester : Accurately measures material hardness to ensure compliance with mechanical standards and durability expectations.
- Elcometer (Coating Thickness Gauge) : Measures the thickness of paint and coatings on metallic surfaces, ensuring consistent protection, durability, and compliance with coating standards.
- Surface Roughness Tester : Quantifies surface finish quality for machined parts, ensuring proper fit, sealing performance, and cosmetic standards.
Unit II ensures accurate chemical composition and mechanical strength of aluminium castings through spectrometry and UTM testing, enabling compliance with performance standards before machining or delivery.
Unit II – Mechanical & Metallurgical Testing Lab
Our Mechanical and Metallurgical Testing Lab is built to ensure every casting meets required material, structural, and performance standards before reaching final machining or delivery. This unit focuses on verifying both the mechanical integrity and chemical composition of aluminium components through advanced analytical systems.
Equipped with precise metallurgical and load testing technologies, the lab ensures quality compliance from melt to final part validation.
Key Equipments:
- Atomic Emission Spectrometer : Advanced spectrometer for rapid and accurate chemical analysis of aluminium alloys, ensuring correct elemental composition in every melt.
- Universal Testing Machine (UTM) : High precision system used to evaluate tensile strength, elongation, and compression properties, ensuring mechanical performance under load.
Unit III combines dimensional, mechanical, and metallurgical testing in one advanced facility, using CMM, spectrometer, UTM, and surface testers to deliver complete quality assurance for aluminium cast and machined components.
Unit III - Comprehensive Testing & Quality Hub
Our Comprehensive Testing and Quality Hub ensures that every component manufactured at Gescons meets the highest standards of dimensional precision, mechanical strength, and material composition. This facility is equipped with advanced analytical and inspection systems, enabling rigorous multi-stage validation throughout the production cycle.
By combining mechanical, dimensional, and metallurgical testing in one integrated setup, this unit supports both process control and final product assurance.
Key Equipments:
- Atomic Emission Spectrometer : Performs precise chemical analysis of aluminium alloys, ensuring accurate elemental composition and melt quality.
- Coordinate Measuring Machine (CMM) : Three dimensional measuring system for verifying complex part geometries and ensuring conformance to CAD specifications.
- Digital Height Master : Precision height measurement system used for rapid dimensional checks on machined components, supporting inline inspection accuracy.
- Universal Testing Machine (UTM) : Evaluates tensile strength, elongation, and compression properties to confirm material performance under mechanical loads.
- Hardness Tester : Determines material hardness to ensure consistency with strength and durability requirements.
- Surface Roughness Tester : Measures surface finish quality to confirm smoothness, functional fit, and cosmetic standards for machined parts.
Key Testing Facilities:
